How To Tig Weld

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Tig Welding
Gas tungsten arc welding (GTAW), commonly known as tungsten
inert gas (TIG) welding, is an arc welding process that uses a
non consumable tungsten electrode to produce the weld. The weld
area is protected from atmospheric contamination by a shielding
gas (usually an inert gas such as argon), and a filler metal
such as aluminium or stainless steel is normally used, though
some welds, known as autogenous welds, do not require it. In
this instance the metals are simply fused together. A
constant-current welding power supply produces energy which is
conducted across the arc through a column of highly ionized gas
and metal vapors known as a plasma.
Gas tungsten arc welding is most commonly used to weld
stainless steel and light nonferrous materials, such as
aluminum and magnesium, but it can be applied to nearly all
metals, with notable exceptions being lead and zinc. Its
applications involving carbon steels are limited not because of
process restrictions, but because of the existence of more
economical steel welding techniques, such as mig welding
and arc welding. Tig welding can be performed
in a variety of other-than-flat positions, depending on the
skill of the welder and the materials being welded, allthough
when learning How To Tig Weld the prefered practice
position would be flat or downhand.
The tig welding process gives the operator greater
control over the weld than competing procedures such as
shielded metal arc and gas metal arc welding, allowing for
stronger, higher quality welds. However, tig is
comparatively more complex and difficult to master, and
is significantly slower than most other welding techniques such
as mig or arc welding. A
related process, plasma arc welding, uses a slightly different
welding torch to create a more focused welding arc and as a
result is often automated.
Manual gas tungsten arc welding is often considered the most
difficult of all the welding processes commonly used in
industry. Because the welder must maintain a short arc length,
great care and skill are required to prevent contact between
the electrode and the workpiece. Unlike other
welding processes, learning hot to tig weld
normally requires two hands, since most applications
require that the welder manually feed a filler metal into the
weld area with one hand while manipulating the welding torch in
the other. However, some welds combining thin materials (
fusion welds) can be accomplished without filler metal; most
notably edge, corner and butt joints.
Although tig welding at first appears complicated the skill
is easy to aquire through practice and tuition and when
accomplished is the one of most satisfying and rewarding of
welding operations. Reasons for this are very little cleaning
of the weld is required, the finished weld is neat & tidy
allowing an artistic feel to the work. Examples of quality tig
welds are seen on bicycle frames, marine fittings, interior
kitchen fittings and steel artwork.
How To Tig Weld Resources
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